air filter RENAULT TWINGO RS 2009 2.G Electrical Equipment - Petrol Injection Workshop Manual

Page 20 of 348

17B-20V7 MR-413-X44-17B000$040.mif
PETROL INJECTION
Fault finding – List and location of components17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Air temperature sensor:
The air temperature sensor is located between the air filter and the motorised throttle valve.
Catalytic converter:
The catalytic converter is located on the exhaust pipe at the exhaust manifold outlet.
Cruise control/speed limiter on/off switch:
This switch is located inside the passenger compartment to the left of the steering wheel near the lighting rheostat.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Inlet air temperature sensor:
This sensor is located underneath the inlet manifold near the dipstick (except D4FT).

Page 102 of 348

17B-102V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF089
CONTINUED
If the fault is still present, carry out the following checks:
The inlet line must be perfectly sealed, from the throttle valve to the cylinder head.
Check:
–the condition of the air filter,
–that the air inlet circuit is not blocked,
–the sealing between the throttle valve and inlet manifold,
–the manifold pressure sensor sealing,
–the fuel vapour absorber bleed, which must not be jammed open,
–the fuel vapour absorber bleed system sealing,
–the brake servo system sealing,
–the cylinder head oil vapour recovery system sealing,
–the sealing between the inlet manifold and cylinder head,
–the exhaust pipe sealing between the cylinder head and catalytic converter.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.

Page 116 of 348

17B-116V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF109
PRESENT
OR
STOREDLOW FUEL LEVEL MISFIRING
1.DEF: Destructive misfiring
2.DEF: Polluting misfiring
3.DEF: EOBD
NOTESPriorities when dealing with a number of faults:
Firstly, deal with the following faults:
–DF085 Fuel pump relay control circuit,
–DF026 Cylinder 1 injector circuit
–DF027 Cylinder 2 injector circuit, DF028 Cylinder 3 injector circuit,
–DF029 Cylinder 4 injector circuit,
–DF059 Misfiring on cylinder 1,
–DF060 Misfiring on cylinder 2,
–DF061 Misfiring on cylinder 3,
–DF062 Misfiring on cylinder 4,
–DF436 Combustion misfiring detection,
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present when the engine is running.
Special notes:
1.DEF: As soon as the fault is detected, the injection is cut for the faulty cylinder(s) to
limit the rise in temperature inside the catalytic converter. The OBD warning light
flashes for as long as the fault is present.
2.DEF: The OBD warning light is continuously lit.
Check:
–the level of fuel in the tank,
–the conformity and the grade of the fuel, apply test 1 Petrol conformity check,
–the fuel filter,
–the fuel pump,
–the fuel lines,
–the fuel pressure.
If there is no present or stored misfiring fault, the misfiring was caused by the low fuel level.
SIM32_V44_DF109/SIM32_V4C_DF109/SIM32_V50_DF109/SIM32_V54_DF109
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.

Page 144 of 348

17B-144V7 MR-413-X44-17B000$133.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF398
PRESENT
OR
STOREDFUEL CIRCUIT OPERATING FAULT1.DEF: Operational fault finding on the fuel circuit should detect a fault on the petrol
system causing the EOBD pollutant emission thresholds to be exceeded.
The on-board diagnostic can detect:
–clogging of the injectors or an injector flow fault,
–a fault in the supply system (pressure regulator, fuel pump, filter, etc.),
–a poor connection in the petrol or injection circuits.
2.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running (wait for approximately
2 minutes).
Check:
–the fuel pressure,
–the fuel filter,
–the fuel pipes,
–clogging of the injectors or an injector flow fault (see MR 392 (Clio III), MR 385 (Modus), MR 411
(New Twingo), or MR 442 (E33), Mechanical, 13A, Fuel supply).
If the fault is still present, contact the Techline.
SIM32_V44_DF398/SIM32_V4C_DF398/SIM32_V50_DF398/SIM32_V54_DF398
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
–there must be no further electrical faults,
–programming has been carried out,
the engine must be warm (minimum 75˚C), and idling, with all electrical consumers
running for 15 minutes.

Page 196 of 348

17B-196V7 MR-413-X44-17B000$151.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ET054
CONTINUED
IDLING SPEED TOO LOW
Check:
–engine oil level (too high, splashing),
–that the exhaust pipe is not blocked (catalytic converter damaged),
–the cleanliness and conformity of the air filter,
–that the air inlet circuit is not blocked,
–that the throttle valve assembly is not clogged,
–the condition and conformity of the spark plugs,
–the fuel circuit sealing,
–the fuel pressure and the flow (see MR 392 (Clio III), MR 385 (Modus), MR 411 (New Twingo), or MR 442
(E33), Mechanical, 13A, Fuel supply),
–the condition and cleanliness of the injectors,
–the cylinder compression's,
–the timing setting.
Repair or replace the faulty components, if necessary.
IDLING SPEED TOO HIGH
Check:
–engine oil level (too high, splashing),
–for the fittings in the oil vapour rebreathing system,
–the sealing between the throttle valve and inlet manifold,
–the manifold pressure sensor sealing,
–the fuel vapour absorber bleed, which must not be jammed open,
–the fuel vapour absorber bleed system sealing,
–the brake servo system sealing,
–the sealing between the inlet manifold and cylinder head,
–the oil vapour recovery circuit sealing between the inlet manifold and cylinder head,
–the fuel pressure and the flow (see MR 392 (Clio III), MR 385 (Modus), MR 411 (New Twingo), or MR 442
(E33), Mechanical, 13A, Fuel supply),
–the condition and cleanliness of the injectors,
–the cylinder compression's,
–the timing adjustment,
Repair or replace the faulty components, if necessary.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.

Page 274 of 348

17B-274V7 MR-413-X44-17B000$171.mif
PETROL INJECTION
Fault finding – Interpretation of parameters17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
PR041
CONTINUED
–Check the cleanliness of the air filter.
–Replace the filter if necessary.
–Check that the air inlet circuit is not blocked.
The turbocharging system must be perfectly sealed, from the exhaust manifold to the turbocharger, from the
turbocharger to the heat exchanger and from the heat exchanger to the throttle valve.
Check that there are no air leaks:
–around the turbocharger pressure sensor,
–around the air temperature sensor.
Check absence of leaks in the wastegate capsule pressure circuit connected to the turbocharger system.
Check that the air-air heat exchanger is not clogged (presence of oil).
If there is oil in the heat exchanger, the turbocharger is certainly damaged.
Using a pressure/vacuum pump, check that the turbocharger protection and turbocharging valve capsule
diaphragms do not leak.
Check the condition the motorised throttle valve in terms of clogging.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.

Page 343 of 348

17B-343V7 MR-413-X44-17B000$210.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ALP2 The engine will not start
NOTESApply ALP2 after a complete check using the diagnostic tool.
If the starter motor does not operate, there may be a fault with the engine immobiliser. Check status ET341
Immobiliser code programmed, if YES apply the following procedure, if NO, run command SC017 Programming
injection immobiliser code, in the UCH in repair mode (see 17B, Petrol injection, Replacement of
components).
In the event of a fault, perform fault finding on the UCH (see 87B, Passenger compartment connection unit).
Check the condition of the battery.
Check the cleanliness, condition and tightness of the battery terminals.
Check that the battery is correctly earthed to the vehicle bodywork.
Check that the + battery leads are correctly connected.
Carry out fault finding on the charging circuit (see Technical Note 6014A, Checking the charging circuit).
Check that the starter motor is properly connected.
Check that the starter operates correctly.
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition of the flywheel.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that there is fuel in the tank (fuel sender fault).
Check that the tank vent is not blocked.
Check the conformity of the fuel in the tank, apply test 1 Petrol conformity check.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check the sealing of the injectors, and that they are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
SIM32_V44_ALP02 / SIM32_V4C_ALP02 / SIM32_V50_ALP02 / SIM32_V54_ALP02
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
Repeat the conformity check from the start.

Page 344 of 348

17B-344V7 MR-413-X44-17B000$210.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ALP3 Idle speed faults
NOTESApply ALP3 after a complete check using the diagnostic tool.
WARNING:
Never drive the vehicle without checking first that there are no throttle
valve faults.
Check that the oil level is not too high.
Check the inlet system sealing, from the throttle to the cylinder head.
Check that the fuel vapour absorber bleed is not disconnected or jammed open.
Check that there are no leaks in the fuel vapour absorber bleed system.
Check that there are no leaks in the braking assistance system.
Check that there are no leaks in the oil vapour recovery circuit (manifold - cylinder head).
Check that there are no leaks around the manifold pressure sensor.
Check that there are no leaks around the air temperature sensor.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that throttle valve is not clogged.
Measure the electrical resistance of the quadruple ignition module.
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition and cleanliness of the flywheel.
Check that the tank vent is not blocked.
Check the conformity of the fuel in the tank, apply test 1 Petrol conformity check.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check that the injectors are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
SIM32_V44_ALP03 / SIM32_V4C_ALP03 / SIM32_V50_ALP03 / SIM32_V54_ALP03
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
Repeat the conformity check from the start.

Page 345 of 348

17B-345V7 MR-413-X44-17B000$210.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ALP4 Faults occurring while driving
NOTESApply ALP4 after a complete check using the diagnostic tool.
WARNING:
Never drive the vehicle without checking first that there are no throttle
valve faults.
Check that the oil level is not too high.
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition and cleanliness of the flywheel.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that throttle valve is not clogged.
Check inlet line sealing, from the throttle to the cylinder head.
Check that the fuel vapour absorber bleed is not disconnected or jammed open.
Check that there are no leaks in the fuel vapour absorber bleed system.
Check that there are no leaks in the braking assistance system.
Check that there are no leaks in the oil vapour recovery system (manifold/cylinder head).
Check that there are no leaks around the manifold pressure sensor.
Check that there are no leaks around the air temperature sensor.
Check that the tank vent is not blocked.
Check the conformity of the fuel in the tank, apply test 1 Petrol conformity check.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check that the injectors are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
SIM32_V44_ALP04 / SIM32_V4C_ALP04 / SIM32_V50_ALP04 / SIM32_V54_ALP04
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
Repeat the conformity check from the start.

Page 347 of 348

17B-347V7 MR-413-X44-17B000$220.mif
PETROL INJECTION
Fault finding – Tests17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
TEST 1 Petrol conformity check
WARNING
During this operation, it is essential to:
–refrain from smoking or bringing incandescent objects close to the work area,
–protect yourself against fuel splashes due to residual pressure in the pipes,
–wear safety goggles with side guards,
–wear leaktight gloves (Nitrile type).
IMPORTANT
–To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
–To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Remove 1 l of fuel at the fuel filter outlet, in the engine compartment (see MR 385 (Modus), MR 392 (Clio III),
MR 411 (New Twingo), or MR 442 (E33), Mechanical, 19C, Tank, Fuel tank: Draining), using a pneumatic
transfer pump (part no. 634-200) and place it in 1300 ml plastic cup (part no. 77 11 171 413).
Close the plastic cup with its cover (part no. 77 11 171 416) and let the fuel rest for approximately 2 minutes.
This type of plastic cup is used to prepare paint.
Is the fuel cloudy or does it
separate into two parts?Water is present in the petrol; the fuel is not correct.
Drain the fuel circuit, including the tank (see MR 385 (Modus),
MR 392 (Clio III), MR 411 (New Twingo), or MR 442 (E33),
Mechanical, 19C Tank, Fuel tank: Draining).
Visually compare the fuel removed with the correct petrol.
Are the samples identical?
YES
NO
YES
A
NO
B
SIM32_V44_TEST1/SIM32_V4C_TEST1/SIM32_V50_TEST1/SIM32_V54_TEST1